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DC HDPE BIOCHIP pre recirkulačné akvakultúrne systémy
Shanghai Decycle New Materials Co., Ltd. specialises in the manufacture of MBBR media, suitable for applications in municipal and industrial wastewater treatment, as well as recirculating aquaculture systems.
Our MBBR media is manufactured entirely from brand-new polyethylene, featuring uniform and regular cavities and consistent dimensions. With a service life exceeding 15 years and meeting food-grade standards, it does not leach any toxic substances or plastic residues, ensuring there is no secondary contamination of the biological treatment tanks. Whether for wastewater treatment or recirculating aquaculture systems, Decycle can help you obtain MBBR media that delivers outstanding performance, is cost-effective and has a long service life.
Popis
DC BIOCHIP FOR RAS AND WWTP
Shanghai Decycle New Materials Co., Ltd. specialises in the manufacture of MBBR médiá, suitable for applications in municipal and industrial wastewater treatment, as well as recirculating aquaculture systems.
Our MBBR media is manufactured entirely from brand-new polyethylene, featuring uniform and regular cavities and consistent dimensions. With a service life exceeding 15 years and meeting food-grade standards, it does not leach any toxic substances or plastic residues, ensuring there is no secondary contamination of the biological treatment tanks. Whether for wastewater treatment or recirculating aquaculture systems, Decycle can help you obtain MBBR media that delivers outstanding performance, is cost-effective and has a long service life.
DC BIOCHIP FOR RAS AND WWTP
DC BIOCHIP je najmodernejší nosič biofilmu navrhnutý na zlepšenie biologických procesov pri čistení vody a odpadových vôd. Používa sa predovšetkým v systémoch s pohyblivým biofilmovým reaktorom (MBBR) a integrovaným systémom s aktivovaným kalom s pevným filmom (IFAS), ktoré sú uznávané pre svoju účinnosť v rôznych aplikáciách biologického čistenia. Základným princípom fungovania BioChipu je poskytnutie rozsiahlej a chránenej povrchovej plochy, kde sa môžu špecializované mikroorganizmy usadiť a rozmnožovať, čím sa vytvorí biologicky aktívna vrstva známa ako biofilm. Tento biofilm potom prirodzene rozkladá znečisťujúce látky prítomné v odpadových vodách.
Charakteristickým znakom dizajnu BioChip je jeho „chránená aktívna povrchová plocha“. Nejde len o mieru celkovej povrchovej plochy, ale konkrétne sa vzťahuje na vnútorný systém pórov, kde je zabezpečená mikrobiálna kolonizácia. Táto konštrukcia zaisťuje zvýšenú mikrobiálnu stabilitu a odolnosť voči mechanickým nárazom a šmykovým silám, ktoré sú vlastné miešaným systémom MBBR. Robustná ochrana biomasy v póroch nosiča minimalizuje oddeľovanie biofilmu, čo vedie ku konzistentnejšiemu a spoľahlivejšiemu výkonu biologického čistenia. To je v kontraste s konvenčnými nosičmi, kde môže byť biofilm náchylnejší na spláchnutie, čo môže viesť k nestabilite procesu. Inherentná stabilita, ktorú poskytuje toto chránené prostredie, sa priamo premieta do znížených prevádzkových rizík a nižších požiadaviek na údržbu, čo prispieva k celkovej účinnosti a spoľahlivosti systému.
Does your project require suitable MBBR media?
Please provide details of your application, inlet and outlet water standards, and tank capacity. For aquaculture clients, please also provide the stocking density, volume of aquaculture water, feeding rate, daily feed intake and protein content. Decycle can recommend the most suitable MBBR media for your project.
Požiadať o cenovú ponukuKey Features of DC BIOCHIP MBBR Media
1. Ultra-High Specific Surface Area
With a specific surface area as high as 5,500 m²/m³, it provides more attachment space for microorganisms, thereby increasing the system’s effective biomass.
2. Stable Biofilm Formation
The flake-like structure promotes biofilm formation and retention, contributing to long-term, stable system operation.
3. High Mass Transfer Efficiency
Studies and biofilm mass transfer principles indicate that a biofilm thickness of around 0.5 mm is often considered an optimal range for effective oxygen and substrate transfer. At this thickness, oxygen and pollutants can penetrate into the biofilm more efficiently, helping microorganisms maintain high biological activity.
DC BIOCHIP provides excellent attachment surfaces on both sides of the carrier, allowing biofilm to grow within a more controlled and efficient thickness range. This helps oxygen and nutrients reach different biofilm layers, ensuring that microorganisms inside the biofilm remain active.
4. Excellent Fluidization Effect
The density of DC BIOCHIP before biofilm formation is 0.95±0.02 g/cm³, which is close to the density of water. Under aeration or water flow, the media remains well suspended and fluidized in the reaction tank and does not settle easily. Adequate fluidization enhances contact between the media, wastewater, dissolved oxygen, and microorganisms, thereby improving biological treatment efficiency and ensuring stable system operation.
5. New PE Material
Made from White Virgin PE, it is corrosion- and aging-resistant, making it suitable for long-term use in wastewater treatment and recirculating aquaculture systems.
6. Dlhá životnosť
With a service life of up to 15 years or more, it reduces replacement frequency and long-term maintenance costs.
7. Flexible Filling Rate
The filling rate ranges from 15% to 65% and can be flexibly designed according to different water qualities, treatment capacities, and project requirements.
8. Suitable for Nitrification and Ammonia-Nitrogen Removal
It provides an optimal attachment environment for nitrifying bacteria, making it suitable for ammonia-nitrogen control in municipal wastewater, industrial wastewater, and RAS aquaculture water.
9. Saves Tank Space
It increases microbial concentration within a limited tank volume, making it suitable for compact wastewater treatment systems and capacity expansion projects at existing wastewater treatment plants.
Technické špecifikácie
| Parameter | špecifikácia | Jednotka | Poznámky |
|---|---|---|---|
| Modelka | DC BIOČIP | - | Štandardná geometria v priemysle |
| Materiál | Polyetylén s vysokou hustotou (HDPE) | - | UV stabilizované, potravinárske |
| Farba | biely | - | štandard |
| Tvar | Okrúhle, paraboloidné s ochranným vonkajším krúžkom | - | Optimalizovaný prietok a ochrana biofilmu |
| Priemer (Ø) | 30 | mm | Nominálna veľkosť |
| Výška (H) | 1.1 | mm | - |
| Špecifická plocha povrchu | >5500 m²/m³ | - | - |
| Hustota jednotlivých médií | 0.95 ± 0.02 g/cm³ | g/cm³ | - |
| Prevádzková teplota | 5 - 60 | ° C | Vhodné pre podmienky RAS |
| Životnosť | > 15 | rokov | - |
Medzi typické aplikácie patria:
● Municipal wastewater treatment plants
● Industrial wastewater treatment
● Landfill leachate treatment
● Wastewater treatment in the oil refining, chemical, and food and beverage industries
● Wastewater treatment for hotels, resorts, and residential communities
● Wastewater treatment for schools, hospitals, and industrial parks
● Upgrades and expansions of existing wastewater treatment plants
● Recirculating aquaculture systems (RAS)
● Biological filters for fish farms
● Aquaculture of salmon, trout, tilapia, and shrimp
● Ammonia-nitrogen removal systems for fish hatcheries
Are you looking for an MBBR MEIDA supplier?
Decycle offers product model recommendations, bespoke manufacturing, packaging options and export services to importers, traders, wastewater treatment design firms and recirculating aquaculture system design firms.
Požiadať o cenovú ponukuČasto kladené otázky
Otázka: Ste obchodná spoločnosť alebo výrobca?
Odpoveď: Sme továrne.
Otázka: Ako dlho máte čas na doručenie?
Odpoveď: Vo všeobecnosti je to 10-20 dní, ak je tovar na sklade. alebo je to 30-45 dní, ak tovar nie je na sklade, je to podľa množstva.
Otázka: Poskytujete vzorky? je to zadarmo alebo extra?
A: Áno, vzorku môžeme ponúknuť bezplatne, náklady na dopravu hradí kupujúci.
Otázka: Aké sú vaše platobné podmienky?
A: T/TL/C.
MBBR MEDIA from Decycle
If you are looking for a reliable MBBR MEDIA manufacturer offering moulding support, customised packaging, and application-focused advice on models and usage quantities, Decycle is ready to assist you.
Please contact us to discuss your application, specific model requirements and quantity needs. We will help you develop a more competitive solution.
